Robot Palletizers

With 15 years of experience in robotic applications Morray Engineering is ideally placed to apply a wealth of knowledge
and technical ability to almost any conceivable requirement.

Currently Morray offer the full range of Fuji-Ace robots from Fuji Yusoki Kogyo, which we consider to be the finest in the world for palletizing and de-palletizing applications. With superior reliability, speed, power efficiency, simplicity of operation and ease of teaching the Fuji-Ace is unparalleled in the palletizing marketplace.

Why Fuji-Ace from Morray?
Unlike some other robot palletizers on the UK market, the Fuji-Ace was designed from the outset as a palletizing robot rather than a customised variant of a welding or general purpose industrial robotic unit. Because of this fact and the limited number of axis required to palletize versus tasks such as welding, Fuji Robotics were able to massively simplify and weight reduce the arm of their robots and use a far more efficient mechanical design for the accuation of the arm.

Power saving
Instead of using heavy, power hungry and complex cycloidal gearboxes with integrated servo motors specified by other manufacturers who integrate the actuation mechanism into their robot arms with the dead weight disadvantage this bring, all Fuji-Ace robots use external high efficiency servo motors with ball screws and timing belt drives.

This appoach makes the robot simpler to service, parts are far cheaper in unit cost to replace and there is not surplus mass being carried by the robot arm. In fact Fuji takes this one stage further by making all Fuji-Ace arms out of high strength, low mass aerospace quality alloy thereby reducing the inertial mass of the system even further thus lowering the input power required.

Finally, by statistically balanceing the arm with a counterweight, power is used only to move the load and not the arm itself.

Easy & Cost effective solution to meeting the Manual Handling Requirements.
Optimized - no compromise design for palletizing
Developed for high capacity production lines
Simply integrated into existing plant layout
System software can handle up to 4 varying product sizes onto 4 separate pallet positions - simultaneously.
Speeds up to 1600 cycles per hour.
Compact system footprint
Depending on the product, the multi pick-up facility allows speeds up to 5000 units per hour.
Up to 200kg lifting capacity.
Touch screen programming panel.
Ultra-quiet operation
CE marked for use throughout Europe
 
 
 
Morray Robot Range
  EC-61 Features

EC-61

The EC-61 is the most efficient robotic palletizer in its class utilizing only 2.3 KVA of power. Given the cycle rate to power ratio this robot provides the most economical solution while meeting moderate production requirements. The EC-61 is available in two models, a high speed solution, the EC-61HS and the EC-61HD for heavy weight applications.

Download Morray Data Sheet


Capacity (cycles/hour) 600
Payload (inc. hand) 70 Kg
Main body weight 700 Kg
Power (220V, 3PH, 50/60 Hz) 2.3 KVA
Operational Space:  
Z axis (vertical)
2300mm
R axis (reach)
1500mm
θ axis (turn)
330°
α axis (wrist)
330°

  EC-101 Features

EC-101

Similar to the EC-61, the EC-101 is also a very efficient Robotic Palletizer utilizing only 2.5 kva. The EC-101 offers a higher palletizing capacity than the EC-61 making this a very popular robot among moderate production rates. With two EC-101 models Fuji offers a solution for High Speed (HS) and/or Heavy Weight (HD) applications.

Download Morray Data Sheet


Capacity (cycles/hour) 1300
Payload (inc. hand) 70 Kg
Main body weight 700 Kg
Power (220V, 3PH, 50/60 Hz) 2.3 KVA
Operational Space:  
Z axis (vertical)
2300mm
R axis (reach)
1500mm
θ axis (turn)
330°
α axis (wrist)
330°

  EC-171 Features

EC-171

The EC-171 robot has the largest working envelope of all Fuji-Ace Robots while maintaining the smallest rotation radius. The EC-171 is energy efficient using only 4 kva while still allowing the robot to work in tight space conditions and accomplishing a very high palletizing rate. With two EC-171 models Fuji can offer a solution for High Speed (HS) and/or Heavy Weight (HD) applications.

This is truly a fantastic addition to our product line.This new generation robot provides an ultra-quiet operation, improved efficiencies, and maximum flexibility.

Capacity (cycles/hour) 1500
Payload (inc. hand) 80 Kg
Main body weight 750 Kg
Power (220V, 3PH, 50/60 Hz) 4 KVA
Operational Space:  
Z axis (vertical)
2400mm
R axis (reach)
1600mm
θ axis (turn)
330°
α axis (wrist)
330°

  EC-201 Features

EC-201


The Morray range of robots provides one of the most flexible methods automated product handling currently available. Each system is designed to exceed customer expectations.

The EC-201 robot is one of the most technologically advanced robotic palletisers on the market today. With three EC-201 models to choose from, offers a solution for High Speed (HS), Heavy Weight (HD) and Super Heavy Weight (W) applications. This new generation robot provides an ultra-quiet operation, improved efficiencies, and maximum flexibility that accompany “high speed” palletizing technology.

Download Morray Data Sheet


Capacity (cycles/hour) 1800
Payload (inc. hand) 200 Kg
Main body weight 700 Kg
Power (220V, 3PH, 50/60 Hz) 6.5 KVA
Operational Space:  
Z axis (vertical)
2300mm
R axis (reach)
1500mm
θ axis (turn)
330°
α axis (wrist)
330°
End Effectors
We offer a range of end effectors (hands) to handle a wide range of products. Such as bags, boxes, kegs, cans, tubs and bales.
Also, we can design and manufacture an end effector to suit almost any product. Please contact us to discuss your requirements.
Can Hand Bag Depalletize Case Depalletize Box Hand Box Hand Bag Hand Book Hand Bag Hand
Can End Effector
Bag Depalletize
Case Depalletize
Box End Effector
Box End Effector
Bag End Effector
Book End Effector
Bag End Effector

Ancillary Equipment
 
Pallet Magazines- To supply empty pallets one at a time to pallet line.
Can also be used to stack empty pallets in a de-palletizing system.
Maximum stack - 900kg.
Slipsheet and Tray Applicators- Automatically place plastic slip sheets from a roll, cardboard slip sheets from a stack and place then erect trays from a stack.
Pick-up conveyors- Powered rollers allowing the robot hand to gently
pick up product.
Harsh Environment Jackets- To protect the robot from hostile environments.
Pallet Conveyors- Bespoke manufacture to suit customers plant layout and special requirements    
 
 
 
 
 
 
Morray Engineering Group, building quality equipment
- in Britain

WJ Morray Engineering Ltd
Walthambury House, Cressing Farm, Witham Road, Cressing, Braintree, Essex CM77 8PD
Main Contact number: 01376 322722 (8:00 am until 5:00 pm, Mon-Fri ) Alternative Contact number: 01376 552020
e-mail: kevin@sfrpc.co.uk

W J Morray is a division of The Sack Filling and Robot Palletising Company Ltd.
Registered office Bury Lodge, Bury Road, Stowmarket, Suffolk, IP14 1JA Registered number: 07705339

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